AssetOS for manufacturing is built around the one KPI that pays the rent: OEE. Track downtime by cause and shift, catch PM slippage before it breaks the line, and give maintenance a tablet that works on Wi-Fi or not.
We've run this discovery across 240+ plants. The industry-level brochure doesn't fit any of them. These are the three shapes we actually see — find yours and we'll know what matters on day one.
Your OEE killer is availability, not speed. Setup and changeover eat 22% of planned uptime. A maintenance miss compounds into a full shift lost.
Downtime is catastrophic — a cold-start can lose 6 hours of throughput. Your KPI is availability to four decimal places and your engineers live on vibration data.
Calibration records, training signoffs, deviation reports. One missed cal and the batch is on hold. Auditors show up unannounced.
The maintenance manager's wall display at Hillcrest Mills, as of 14:22 this afternoon. OEE, active WOs, and next PMs — across four lines, in one glance.
Most CMMS report OEE from the MES and hope nobody checks. We compute it from WO states, sensor streams, and your production schedule — so availability, performance, and quality all reconcile to the same ground truth.
Every record is timestamped, signed, and exportable. Our regulated-industry customers use AssetOS as their system of record for inspections, calibrations, and deviations — not a sidecar to the real one.
User-attributed sign-offs, complete audit trail, dual-approval for deletions.
Full lifecycle record, cost-to-replace forecasting, risk register.
Non-conformance, CAPA, and corrective action workflow built in.
PPAP-friendly change control, calibration and gauge R&R.
Lockout/Tagout checklists attached to every WO, signed in-app.
Critical control point monitoring, deviation auto-flagging.
IQ / OQ / PQ documentation package, IQ tests pre-written.
AssetOS itself is audited annually. Reports free to customers.
45-minute working session with a plant engineer on our team. Bring your last month of downtime records — we'll tell you honestly where AssetOS saves you money and where it won't.
Book the downtime review →We use cookies to analyze site traffic and improve your experience. Learn more