Keep the line running.
That's the whole job.
AssetOS for manufacturing is built around the one KPI that pays the rent: OEE. Track downtime by cause and shift, catch PM slippage before it breaks the line, and give maintenance a tablet that works on Wi-Fi or not.
Three kinds of manufacturer,
three kinds of pain.
The industry-level brochure doesn't fit any plant we've talked to. These are the three shapes we built for — find yours and we'll know what matters on day one.
Short runs, frequent changeovers.
Your OEE killer is availability, not speed. Setup and changeover eat 22% of planned uptime. A maintenance miss compounds into a full shift lost.
- →Unplanned downtime on tooling changes
- →PM slipping when operators are firefighting
- →Parts kitting out-of-sync with the schedule
24/7 runs, the line never stops.
Downtime is catastrophic — a cold-start can lose 6 hours of throughput. Your KPI is availability to four decimal places and your engineers live on vibration data.
- →Condition-based PMs from sensor streams
- →Shift handover notes drifting across excel files
- →Root-cause analysis that actually ships learnings
Paper trail is half the job.
Calibration records, training signoffs, deviation reports. One missed cal and the batch is on hold. Auditors show up unannounced.
- →Calibration certificates with expiry tracking
- →Part 11–aligned audit trails and sign-offs
- →Deviation reports that link to the WO evidence
One screen for the whole shop floor.
A sample maintenance wall display. OEE, active WOs, and next PMs — across four lines, in one glance.
OEE you can trust because the data's clean.
Most CMMS report OEE from the MES and hope nobody checks. We compute it from WO states, sensor streams, and your production schedule — so availability, performance, and quality all reconcile to the same ground truth.
Ready for the auditors when they show up.
Every record is timestamped, signed, and exportable. AssetOS is built to be your system of record for inspections, calibrations, and deviations — not a sidecar to the real one.
FDA audit controls
User-attributed sign-offs, complete audit trail, dual-approval for deletions.
Asset management
Full lifecycle record, cost-to-replace forecasting, risk register.
Quality management
Non-conformance, CAPA, and corrective action workflow built in.
Automotive QMS
PPAP-friendly change control, calibration and gauge R&R.
LOTO procedures
Lockout/Tagout checklists attached to every WO, signed in-app.
Food & beverage
Critical control point monitoring, deviation auto-flagging.
Validated systems
IQ / OQ / PQ documentation package, IQ tests pre-written.
Data controls
Built to SOC 2 control practices — encryption, access logging, and least-privilege by default.
Let's put a number on your downtime.
45-minute working session with a plant engineer on our team. Bring your last month of downtime records — we'll tell you honestly where AssetOS saves you money and where it won't.
Book the downtime review →