AssetOS for manufacturing is built around the one KPI that pays the rent: OEE. Track downtime by cause and shift, catch PM slippage before it breaks the line, and give maintenance a tablet that works on Wi-Fi or not.
The industry-level brochure doesn't fit any plant we've talked to. These are the three shapes we built for — find yours and we'll know what matters on day one.
Your OEE killer is availability, not speed. Setup and changeover eat 22% of planned uptime. A maintenance miss compounds into a full shift lost.
Downtime is catastrophic — a cold-start can lose 6 hours of throughput. Your KPI is availability to four decimal places and your engineers live on vibration data.
Calibration records, training signoffs, deviation reports. One missed cal and the batch is on hold. Auditors show up unannounced.
A sample maintenance wall display. OEE, active WOs, and next PMs — across four lines, in one glance.
Most CMMS report OEE from the MES and hope nobody checks. We compute it from WO states, sensor streams, and your production schedule — so availability, performance, and quality all reconcile to the same ground truth.
Every record is timestamped, signed, and exportable. AssetOS is built to be your system of record for inspections, calibrations, and deviations — not a sidecar to the real one.
User-attributed sign-offs, complete audit trail, dual-approval for deletions.
Full lifecycle record, cost-to-replace forecasting, risk register.
Non-conformance, CAPA, and corrective action workflow built in.
PPAP-friendly change control, calibration and gauge R&R.
Lockout/Tagout checklists attached to every WO, signed in-app.
Critical control point monitoring, deviation auto-flagging.
IQ / OQ / PQ documentation package, IQ tests pre-written.
Built to SOC 2 control practices — encryption, access logging, and least-privilege by default.
45-minute working session with a plant engineer on our team. Bring your last month of downtime records — we'll tell you honestly where AssetOS saves you money and where it won't.
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