Keep the line running.
That's the whole job.
AssetOS for manufacturing is built around the work that keeps the line running: PM schedules that don't slip, MTTR from every repair work order, and a tablet for maintenance that works on Wi-Fi or not.
Three kinds of manufacturer,
three kinds of pain.
The industry-level brochure doesn't fit any plant we've talked to. These are the three shapes we built for — find yours and we'll know what matters on day one.
Short runs, frequent changeovers.
Your biggest loss is availability, not speed. Setup and changeover eat 22% of planned uptime. A maintenance miss compounds into a full shift lost.
- →Unplanned downtime on tooling changes
- →PM slipping when operators are firefighting
- →Parts kitting out-of-sync with the schedule
24/7 runs, the line never stops.
Downtime is catastrophic — a cold-start can lose 6 hours of throughput. Your KPI is availability to four decimal places and your engineers live on vibration data.
- →Condition- and runtime-based PMs from meter readings
- →Shift handover notes drifting across excel files
- →Root-cause analysis that actually ships learnings
Paper trail is half the job.
Calibration records, training signoffs, deviation reports. One missed cal and the batch is on hold. Auditors show up unannounced.
- →Calibration certificates with expiry tracking
- →Part 11–aligned audit trails and sign-offs
- →Deviation reports that link to the WO evidence
One screen for the whole shop floor.
A sample maintenance wall display: open work orders, repairs in progress and next PMs across four lines, in one glance.
MTTR without a downtime log.
Most maintenance tools only show MTTR if someone logs when a line goes down and when it comes back up. AssetOS works it out from the repair work orders your team already closes, free on every plan.
How it's calculated
When the fault was reported: the issue report's time, or when the work order was created if there was no report.
When the work order was resolved, or closed if it was never resolved.
Unplanned work orders on an asset. PM work orders, pre-start checks, inspections and canceled work orders are left out.
Ready for the auditors when they show up.
Every record is timestamped, signed, and exportable. AssetOS is built to be your system of record for inspections, calibrations, and deviations — not a sidecar to the real one.
FDA audit controls
User-attributed sign-offs, complete audit trail, dual-approval for deletions.
Asset management
Full lifecycle record, cost-to-replace forecasting, risk register.
Quality management
Non-conformance, CAPA, and corrective action workflow built in.
Automotive QMS
PPAP-friendly change control, calibration and gauge R&R.
LOTO procedures
Lockout/Tagout checklists attached to every WO, signed in-app.
Food & beverage
Critical control point monitoring, deviation auto-flagging.
Validated systems
IQ / OQ / PQ documentation package, IQ tests pre-written.
Data controls
AES-256 at rest, TLS 1.3 in transit, access logging, and least-privilege by default.
Let's put a number on your downtime.
45-minute working session with a plant engineer on our team. Bring your last month of downtime records — we'll tell you honestly where AssetOS saves you money and where it won't.
Book the downtime review →